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Waste Heat Transfer Systems Save Energy
As businesses around the world look for ways to save energy, they are turning to alternative energy sources, such as waste heat recovery. Waste heat recovery is a great way to make the most of available resources by utilizing otherwise wasted heat energy. Waste heat transfer systems save energy and create on-site power generation systems for commercial, industrial and institutional facilities.
Heat can be recovered from various sources. For example, heat can be recovered from gas turbines, cement kilns or diesel generators to heat either a mixture of glycol water, special fluids, or even be used to produce steam. The recovered heat can be used for a variety of applications, including on-site power generation.
The heat can be recovered and used in the same process or transferred to another process to supplement or replace the use of fossil fuels. Typically, the boiler flue gas vent has enough energy that can be economically recovered using a custom designed economizer.
In addition to reducing fuel consumption and emissions, by preheating the feed water, such a system allows the boiler to respond more quickly to load changes, resulting in significant increases in system efficiency. And the best part is that there is literally no downside to waste heat recovery.
You can expect a significant reduction in energy costs from a system that will pay for itself in just months, not years. For example, a 65,000 pounds per hour boiler with 7,200 hours of annual operation will save $31,000 per year using enhanced heat recovery with a condensing economizer. (Figures based on an estimated natural gas cost of $4.50/Mscf.
Industry has seen increased interest in waste recovery systems due to rising fuel costs and increased requirements for sulfur reduction. What if you could save money by reducing your facility’s energy costs? Reduce CO2 emissions and become a greener company? And conserve water, saving you even more money?
If your business has a natural gas or LPG boiler, you can do all of this and it’s easier than you think. Condensing economizers increase the efficiency of natural gas boilers by up to 90-95%! And you save money on systems daily. Waste heat recovery systems provide energy savings for the following markets: gas and diesel cogeneration systems, boiler exhaust stack systems and flue gas incineration systems.
These products fit perfectly into any boiler exhaust, cogeneration exhaust or incineration exhaust system.
- Gas and Diesel Cogeneration Systems – Exhaust gas heat recovery for gas and diesel engines, gas turbines and micro turbine generator retrofit applications from 30kW to 7Mw.
- Boiler Economizer Systems – A wide range of boiler exhaust economizer units designed to recover waste exhaust heat (Btu) typically lost through the chimney to preheat boiler feed water. boiler, make-up water, process water, etc. for boilers ranging from 200,000 Btu to 150,000 PPH steam.
- Flue Gas Incineration Systems – Fully automatic packaged exhaust steam generators recovering large volumes of exhaust waste heat from 600ºF to 1600ºF, producing primary and/or secondary steam.
It’s a fact that at least a quarter of every fuel dollar is wasted, although we can change that and much of it can be recovered. A good system recovers heat and transfers Btu’s to water, glycol, specialty fluids or steam.
It is also a fact that waste recovery systems have a quick return on investment and recover waste heat in a safe and economical way. These systems have a virtually risk-free return on investment. By installing a fuel saver on a combustion source, the recovered Btu pays for all installed equipment typically in 12-18 months (or an equivalent return on investment of 75-100% per year). This means recouping approximately 50% of wasted dollars for every fuel dollar spent. The exact payback period for your installation will depend on local fuel costs and the number of hours of use.
We are always looking for ways to help our customers reduce their energy consumption and promote alternative energy sources like waste heat recovery. Our team continues to drive our sustainability initiative forward and set industry standards.
For more information on waste heat recovery and other alternative sustainable energy sources for on-site power generation systems, please click HERE.
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